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Crispy Butternut Squash Zig Zag Fries in the Air Fryer: Your New Favorite Fall Side Dish!
Embrace the vibrant flavors of autumn with these delightful Butternut Squash Zig Zag Fries! Perfectly crispy on the outside, tender on the inside, and seasoned to perfection, these fries are a fantastic way to enjoy the seasonal goodness of butternut squash. Forget the greasy deep-fried versions – our recipe leverages the magic of the air fryer to achieve that irresistible crunch with minimal oil, making them a healthier and equally delicious alternative to traditional potato fries.

Butternut squash has always been a fall favorite in our kitchen, but finding creative and exciting ways to prepare it can sometimes be a challenge. While store-bought pre-cut butternut zig-zags offer convenience, they often disappoint with their short shelf life, turning soft and unappetizing within days. This year, I decided to take matters into my own hands and master the art of homemade butternut squash fries. The result? A recipe that transforms a humble whole butternut squash into a playful, flavorful, and incredibly crispy snack or side dish that’s a hit with both kids and adults!
Making your own zig-zag fries not only guarantees ultimate freshness but also allows you to control the ingredients and seasonings, ensuring a wholesome and delicious treat. The unique zig-zag shape isn’t just for show; it creates more surface area for crisping, making every bite a delight. They’re an excellent way to introduce more vegetables into your diet in a fun and appealing format, perfect for picky eaters or anyone looking for a healthier alternative to conventional fries.
Why You’ll Absolutely Love These Air Fryer Butternut Squash Zig Zag Fries
- Unleash the Fun Factor: The whimsical zig-zag shape makes eating butternut squash an adventure, especially for children or anyone who enjoys a bit of playful presentation with their meal.
- Perfectly Crispy, Every Time: Thanks to the air fryer, these fries achieve an extraordinary crispness without the need for excessive oil. They brown beautifully and offer that satisfying crunch we all crave in a good fry.
- Healthy & Wholesome: Butternut squash is packed with vitamins, fiber, and antioxidants, making these fries a nutritious addition to any meal. It’s a fantastic way to enjoy a “fry” without the guilt.
- Simple & Straightforward: Despite their impressive appearance, these zig-zag fries are surprisingly easy to make. With just a few simple ingredients and tools, you can have a batch ready in no time.
- Versatile Side Dish: They pair wonderfully with a variety of main courses, from roasted chicken and grilled fish to hearty burgers or even as a standalone snack.
Essential Ingredients for Your Butternut Squash Zig Zag Fries
Crafting these delectable fries requires a handful of fresh ingredients and pantry staples. Each component plays a crucial role in delivering maximum flavor and texture.
- Butternut Squash: The star of our show! Choose a firm, unblemished squash with a consistent, rich color. A medium to large squash works best for yielding a good quantity of fries. Butternut squash is rich in Vitamin A, Vitamin C, fiber, and potassium, making it a nutritional powerhouse.
- Seasonings: We keep it simple yet impactful with a blend of classic spices.
- Salt: Enhances all the flavors and helps draw out moisture for crisping.
- Black Pepper: Adds a subtle warmth and a touch of spice.
- Garlic Powder: Provides a savory, aromatic depth that complements the sweetness of the squash.
- Onion Powder: Similar to garlic powder, it adds another layer of savory deliciousness.
- Fresh Thyme: Aromatic herbs like thyme elevate the flavor profile, adding a fresh, earthy note. Dried thyme can be used as a substitute, but fresh offers a brighter taste. Consider other herbs like rosemary or sage for different flavor profiles.
- Avocado Oil: This is our preferred oil for air frying due to its high smoke point and neutral flavor, which allows the natural taste of the butternut squash and seasonings to shine through. Other high-smoke-point oils like grapeseed oil or light olive oil can also be used.
The Right Tools for Perfect Butternut Squash Zig Zag Fries
Having the correct kitchen tools will make the preparation process much smoother and more enjoyable. These aren’t necessarily specialized gadgets, but they are incredibly helpful for this particular recipe.
- Large Vegetable Peeler: Butternut squash skin is notoriously tough. A sturdy, large vegetable peeler (stronger than your typical apple peeler) is essential for safely and efficiently removing the skin. A sharp peeler prevents frustration and potential accidents.
- Crinkle Cutter: This is the secret weapon for achieving those iconic zig-zag shapes! A crinkle cutter isn’t just for aesthetics; the wavy edges create more surface area, leading to extra crispiness. It’s a fun tool to have in the kitchen and can be used for other vegetables and fruits too, like carrots, cucumbers, or apples, adding a playful touch to any dish.
- Air Fryer: The star appliance for perfectly crispy fries! While I personally use the air fryer setting on my convection oven with an air fryer basket, a standalone air fryer will work just as well. The air fryer circulates hot air, effectively “frying” food with minimal oil, resulting in a crispy exterior and tender interior that’s hard to beat. If you don’t have an air fryer, you can also bake these fries in a conventional oven (see tips below).
Step-by-Step Guide: How to Make Butternut Squash Zig Zag Fries
Follow these simple steps to create your own batch of irresistible butternut squash fries. Precision in cutting and seasoning is key to achieving the best results!
- Step One: Prepare the Butternut Squash. Begin by washing your butternut squash thoroughly under cold water. Using a sharp, sturdy knife, carefully slice off the stem and the base of the squash. Next, slice the squash in half where the neck meets the bulbous base. This makes it easier to handle. Now, take your large vegetable peeler and carefully peel the tough outer skin from both sections. For the bulbous base, slice it in half lengthwise and use a spoon to scoop out the seeds and stringy bits. Discard the seeds.

- Step Two: Slice with the Crinkle Cutter. With the squash peeled and deseeded, it’s time to create the zig-zags! First, slice the butternut squash into large, flat sheets, about ½ inch thick, using a chef’s knife. Then, take your crinkle cutter and slice these sheets into fries, about ½ inch wide, making sure to use the crinkle cutter on all sides of each fry to create the distinct zig-zag pattern. Aim for uniform thickness to ensure even cooking. Don’t throw away the scraps! These odd-shaped bits are perfect for adding to soups, stews, or purees later – simply freeze them in a freezer-safe bag.
- Step Three: Season the Fries. Place all the freshly cut butternut squash fries into a large mixing bowl. Drizzle them generously with avocado oil, then sprinkle in the salt, black pepper, garlic powder, onion powder, and fresh thyme. Using your hands or a large spoon, toss everything together thoroughly, ensuring each fry is evenly coated with the oil and seasonings. This step is crucial for flavor and crispiness.

- Step Four: Air Fry to Crispy Perfection. Preheat your air fryer to 400°F (200°C). Once hot, arrange the seasoned butternut squash zig-zags in a single layer in the air fryer basket. It’s crucial not to overcrowd the basket; if necessary, cook in two or more batches to ensure optimal crisping. Cook for 10 minutes, then remove the basket and give the fries a good shake or toss to rotate them. Continue cooking for another 8-10 minutes, or until the fries are beautifully golden brown, lightly crisp on the edges, and tender when pierced with a fork.

- Step Five: Serve and Enjoy! Transfer the hot, crispy butternut squash zig-zag fries to a serving platter. They are best enjoyed immediately while still warm and crunchy. Serve them with your favorite dipping sauce as a delightful side dish for any fall meal, or as a healthy snack on their own.
Expert Tips & Tricks for the Best Butternut Squash Zig Zag Fries
Achieving perfectly crispy and flavorful fries every time is easy with these helpful hints:
- Avoid Overcrowding: This is perhaps the most important tip for air frying! When the air fryer basket is too full, steam gets trapped, preventing the fries from crisping up. Instead, they’ll turn out soft and soggy. Cook in multiple small batches if needed to ensure a single layer and proper air circulation.
- Consistent Thickness: Strive for fries of similar thickness. This ensures they cook evenly. If some are too thick and others too thin, you’ll end up with some undercooked and some burnt.
- Don’t Toss Those Scraps! The crinkle-cut process will inevitably leave you with irregular pieces of butternut squash. Don’t waste them! Butternut squash freezes beautifully. Simply gather the scraps, place them in a freezer-safe bag, and store them for later use in hearty autumn soups, creamy purees, roasted vegetable medleys, or even baked goods.
- Season Generously: Butternut squash has a mild, sweet flavor that benefits greatly from bold seasonings. Don’t be shy with the salt, pepper, garlic, and onion powder. A little extra seasoning goes a long way.
- Oven Baking Alternative: No air fryer? No problem! Preheat your oven to 425°F (220°C). Arrange the seasoned fries in a single layer on a baking sheet lined with parchment paper. Bake for 20-30 minutes, flipping halfway through, until golden brown and tender-crisp.
- Storage & Reheating: Leftover fries can be stored in an airtight container in the refrigerator for up to 3-4 days. To reheat and regain some crispiness, spread them on a baking sheet and warm in a preheated oven at 375°F (190°C) for 5-10 minutes, or pop them back in the air fryer for a few minutes until heated through and crisp.
Delectable Dips to Pair with Your Fries
A great fry deserves a fantastic dip! Here are some excellent choices to elevate your butternut squash zig-zags:
- Garlic Aioli: A creamy, rich, and intensely garlicky dip that perfectly complements the sweetness of the squash. You can buy it or easily make your own with mayonnaise, minced garlic, lemon juice, and a pinch of salt.
- Hummus: For a healthier and protein-packed option, classic hummus or a roasted red pepper hummus adds a lovely savory and earthy touch.
- Green Dips like Pesto: A vibrant pesto (basil, spinach, or even kale pesto) offers a fresh, herbaceous contrast. Its rich flavor profile pairs wonderfully with the subtle sweetness of butternut squash.
- Classic Ketchup: Sometimes, you just can’t beat the classics. Ketchup provides a tangy and sweet counterpoint that’s always a crowd-pleaser.
- Spicy Sriracha Mayo: Mix mayonnaise with a dash of Sriracha for a creamy, spicy kick that’s incredibly addictive.
- Cool Ranch Dip: A homemade or store-bought ranch dip adds a refreshing and zesty flavor that works surprisingly well.

Nutritional Benefits of Butternut Squash
Beyond being delicious, butternut squash is a nutritional powerhouse that brings a host of health benefits to your table. It’s particularly rich in:
- Vitamin A: Crucial for vision, immune function, and skin health, often in the form of beta-carotene, which gives butternut squash its vibrant orange hue.
- Vitamin C: A powerful antioxidant that supports the immune system, promotes collagen production, and aids in iron absorption.
- Fiber: Essential for digestive health, helping to maintain bowel regularity, regulate blood sugar levels, and contribute to a feeling of fullness.
- Potassium: An important electrolyte that helps maintain fluid balance, nerve signals, and muscle contractions, and supports healthy blood pressure.
- Antioxidants: Contains various antioxidants, including carotenoids and flavonoids, which help protect cells from damage caused by free radicals, potentially reducing the risk of chronic diseases.
Incorporating butternut squash into your diet through recipes like these zig-zag fries is a delicious and effortless way to boost your nutrient intake and support overall well-being.
Frequently Asked Questions About Butternut Squash Zig Zag Fries
- Can I make these fries in a regular oven if I don’t have an air fryer?
- Absolutely! While an air fryer gives them an unparalleled crispiness, you can definitely bake them in a conventional oven. Preheat your oven to 425°F (220°C). Arrange the seasoned fries in a single layer on a parchment-lined baking sheet and bake for 20-30 minutes, flipping halfway through, until they are tender-crisp and golden brown. Keep a close eye on them to prevent burning.
- Can I use frozen butternut squash for this recipe?
- While fresh butternut squash is recommended for the best texture and shape retention, you can use frozen, pre-cut butternut squash. Thaw it completely and pat it very dry before seasoning and air frying. Be aware that frozen squash might be slightly softer and may not achieve the exact same level of crispiness as fresh, and cooking times might vary slightly.
- What are some other seasoning variations I can try?
- Feel free to get creative with your seasonings! Some popular variations include:
- Spicy: Add a pinch of cayenne pepper or chili powder.
- Sweet & Savory: A touch of cinnamon, nutmeg, or brown sugar for a sweeter profile.
- Herby: Dried rosemary or sage work beautifully with butternut squash.
- Smoky: Smoked paprika adds a wonderful depth of flavor.
- Cheesy: A sprinkle of nutritional yeast for a cheesy flavor, or a light dusting of grated Parmesan cheese after cooking.
- How do I prevent my fries from becoming soggy?
- The key to crispiness is to avoid overcrowding the air fryer basket or baking sheet. Cook in batches if necessary to ensure that the hot air can circulate freely around each fry. Also, make sure to pat the squash very dry before coating with oil and seasonings. Excess moisture will lead to steaming rather than crisping.
Conclusion: Your New Go-To Fall Fry!
These Air Fryer Butternut Squash Zig Zag Fries are more than just a side dish; they’re a celebration of fall flavors, healthy eating, and fun in the kitchen. Easy to make, incredibly delicious, and irresistibly crispy, they’re guaranteed to become a family favorite. Whether you’re serving them alongside a hearty dinner or enjoying them as a wholesome snack, these zig-zag fries offer a delightful way to enjoy the versatility and nutritional benefits of butternut squash. So grab your crinkle cutter, fire up your air fryer, and get ready to enjoy the best butternut squash fries you’ve ever tasted!
You’ll also like these delicious and healthy fry alternatives:
- Baked Sweet Potato Fries
- Sweet Potato Smiley Fries
- Jicama Fries
Butternut Squash Zig Zag Fries (in the Air Fryer)
2
servings
Michelle
Ingredients
-
1
large butternut squash -
1 tsp
salt -
2 tsp
garlic powder -
1 tsp
onion powder -
1 tsp
fresh thyme -
¼ tsp
black pepper -
1 tbsp
avocado oil
Instructions
-
Wash the squash well. Slice the stem and the base off of the squash, and then slice it again, separating the neck and the base. Use a large vegetable peeler to peel the tough skin. Slice the base of the squash in half and spoon out the seeds.
-
To cut the fries, slice the butternut squash into large sheets with a chef’s knife. Then use a crinkle cutter on all sides of each fry to slice into zig zags. Save and freeze the scraps to make soup!
-
Add the fries to a bowl and top with avocado oil, and seasonings. Toss to coat.
-
Preheat the air fryer to 400 F and add the butternut squash zig-zags to the basket. Cook for 10 minutes, remove the basket, and toss to rotate the butternut squash. Cook for another 8-10 minutes, or until lightly crisp and soft.
-
Serve with a dip of your choice as a side for a fall meal!
Notes
Serving:
1
serving
,
Calories:
140
kcal
,
Carbohydrates:
19.9
g
,
Protein:
2.1
g
,
Fat:
7.2
g
,
Fiber:
3.4
g
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